------------------------------------------------------------- 06-04-2007 Spur Gearing Component Wizard (Version 4.3.1048) ------------------------------------------------------------- --- Guide External Gearing - ISO Calculation of geometry: Calculates the center distance according to the module, number of teeth, correction and helix direction Distribution of Correction: In Reverse Ratio Load calculation: Calculates the torque according to the power and speed Strength calculation: Strength check calculation --- Basic Parameters Desired Gear Ratio = 2.6667 Pressure Angle alpha = 20° Addendum a* = 1 (= 2 mm) Clearance c* = 0.25 (= 0.5 mm) Root Fillet = 0.38 (= 0.76 mm) Addendum of Basic Rack = 1.25 (= 2.5 mm) Helix Angle beta = 0° Module m = 2 mm Center Distance aw = 66 mm Product Center Distance a = 66 mm Total Unit Correction = 0 Operating Pressure Angle alphaw = 20° Circular Pitch p = 6.283 mm Base Circular Pitch ptb = 5.904 mm Contact Ratio = 1.6386 (1.6386 + 0) Precision Specification 6 Limit Deviation of Helix Angle Fb = 0.011 mm Limit Deviation of Axis Parallelity fx = 0.011 mm Limit Deviation of Axis Parallelity fy = 0.0055 mm --- Gear 1 Number of Teeth = 18 Unit Correction = 0 (= 0 mm) Pitch Diameter d = 36 mm Base Circle Diameter db = 33.829 mm Outside Diameter do = 40 mm Root Diameter df = 31 mm Work Pitch Diameter dw = 36 mm Tooth Thickness s = 3.142 mm Outside Tooth Thickness = 0.6817 (= 1.363 mm) Facewidth = 32 mm Facewidth Ratio = 0.8333 Chordal Thickness T = 2.774 mm Chordal Thickness Height ht = 1.495 mm Chordal Dimension M = 15.265 mm / 3 Dimension Over (Between) Wires M = 39.138 mm Wire Diameter dw = 3 mm Limit Circumferential Run-out Fr = 0.016 mm Limit Deviation of Axial Pitch fpt = ±0.007 mm Limit Deviation of Basic Pitch fpb = ±0.0066 mm --- Gear 2 Number of Teeth = 48 Unit Correction = 0 (= 0 mm) Pitch Diameter d = 96 mm Base Circle Diameter db = 90.21 mm Outside Diameter do = 100 mm Root Diameter df = 91 mm Work Pitch Diameter dw = 96 mm Tooth Thickness s = 3.142 mm Outside Tooth Thickness = 0.7729 (= 1.546 mm) Facewidth = 30 mm Facewidth Ratio = 0.3125 Chordal Thickness T = 2.774 mm Chordal Thickness Height ht = 1.495 mm Chordal Dimension M = 33.818 mm / 6 Dimension Over (Between) Wires M = 99.139 mm Wire Diameter dw = 3 mm Limit Circumferential Run-out Fr = 0.021 mm Limit Deviation of Axial Pitch fpt = ±0.0075 mm Limit Deviation of Basic Pitch fpb = ±0.007 mm --- Load (Gear 1; Gear 2) Power P = 1; 0.97 kW Efficiency = 0.97 Speed n = 1000; 375 rpm Torque Mk = 9.5493; 24.7008 Nm Tangential Force Ft = 530.5165 N Radial Force Fr = 193.0922 N Axial Force Fa = 0 N Normal Force Fn = 564.5638 N Circumferential Velocity v = 1.885 m/s Resonance Speed nE1 = 38283.41 rpm ---------------------------------------------------- Strength Check According to BACH ---------------------------------------------------- --- Material Values &Material designation: User; User Allowable Bending Stress SigmaAb = 100; 100 MPa --- Results Allowable Load Fall = 1306.9025; 1225.2211 N Strength Factor S = 2.4635; 2.3095 Strength Check - True